A band saw is a versatile tool capable of making precise cuts, but its true potential is often unlocked with the addition of a well-made fence. A fence for your band saw can improve the accuracy of your cuts, enable you to make repeatable cuts easily, and enhance safety during operation.
In this guide on how to make a band saw fence, we will walk you through the process of making a sturdy, reliable band saw fence using simple materials and tools. Whether you are a seasoned woodworker or a beginner looking to upgrade your band saw, this project will contribute significantly to your craft.
What is a Band Saw Fence?
A band saw fence is a device that runs parallel to the blade of a band saw and guides the material being cut in a straight line. It provides stability, precision, and safety during operation, making it an essential accessory for any band saw owner.
You may be wondering why you should bother making a fence when most band saws come with factory-made fences. While these fences can get the job done, they often lack the sturdiness and accuracy needed for professional-level work. With a homemade fence, you have full control over its design and materials, allowing you to create a custom-fit fence that meets your specific needs. Plus, making your fence is a fun and rewarding project that adds to your woodworking skills.
Materials and Tools Required
To make a band saw fence, you will need the following materials and tools:
A Length of Hardwood (Such as Maple or Oak) for the Fence Body:
The length of your fence body will depend on the size of your band saw table. For a 14-inch band saw, a 24-inch long piece of wood should suffice.
Two Pieces of Plywood:
These will serve as the base and face for your fence. You can use any thickness you have on hand; however, half-inch plywood is preferred for its stability.
T-Track:
A T-track is a piece of metal with a groove that runs along its length. It allows you to attach accessories such as stopblocks and feather boards securely.
Screws, Nuts, and Bolts:
These will be used to secure the fence body, base, face, and T-track together.
A Drill:
You will need a drill to create holes for attaching the T-track and securing the fence parts.
A Saw:
You can use a table saw, circular saw or hand saw to cut your materials to size.
Clamps:
Clamps are essential for holding your materials in place while you work on them.
Sandpaper:
To achieve a smooth finish, you may need to sand the edges and surfaces of your fence.
11 Step-by-step Guidelines on How to Make a Band Saw Fence
Step 1: Measure the Width of Your Band Saw Table
Before starting your project, measure the width of your band saw table. This measurement will determine the length of your fence body. You can also use this measurement to cut the plywood for your fence base and face. It should be the same width as your band saw table. The plywood should also be long enough to accommodate the T-track. You can use multiple pieces of plywood glued together if your band saw table is wider than the plywood you have on hand.
Step 2: Cut the Fence Body
Using a saw, cut your hardwood to the length determined in step one. The thickness of your fence body should be at least 1 inch, but you can go thicker for added stability. It should also be at least 3 inches in height. But keep in mind that the height of your fence will depend on the size of your band saw table.
It should be tall enough to accommodate your tallest project comfortably. The extra height will also come in handy when resawing thicker lumber. You can always trim it down to your desired height later on.
Step 3: Cut the Plywood for the Fence Base and Face
Using your band saw table width measurement, cut the plywood pieces for the fence base and face. Use clamps to hold them securely while cutting. Make sure they are the same width as your band saw table. Otherwise, your fence may not sit flush on the table. It is also recommended to cut the plywood slightly longer than your band saw table’s width so you can trim it down later for a perfect fit. It is better to have a little extra length than a short fence that does not cover the entire table.
Step 4: Attach the Fence Body to the Base and Face Plywood
Place one of the plywood pieces on top of your fence body and align them appropriately. Then, use clamps to hold the plywood in place while you drill holes and secure them together with screws. Repeat this process for the other side of the fence body. You now have a fence body sandwiched between two pieces of plywood. The plywood provides stability and prevents the fence from warping over time. It also serves as a base for attaching the T-track.
Step 5: Drill Holes for the T-Track
Find the center of your fence and mark it using a pencil. The center should be in line with the blade of your band saw. Then, using a drill, create holes along this center line at appropriate intervals to accommodate the T-track. The number of holes you make will depend on how long your T-track is. But, a good rule of thumb is to have at least three holes per foot of T-track. The holes should also be slightly larger than the bolts that come with your T-track to allow for some adjustment.
Step 6: Install the T-Track
Place the T-track on top of your fence body and align it with the pre-drilled holes. Use nuts and bolts to secure it in place. Make sure it is tight enough to prevent any movement but loose enough for you to slide accessories in and out easily. The T-track should sit flush with the top of your fence.
It should also extend beyond the edges of your fence to allow for future adjustments. You can trim off the excess later if needed. You now have a functional fence with a T-track ready for use. You can stop here, or you can add some extra features for added functionality.
Step 7: Install the Fence
Place your new fence on your band saw table and adjust it to your desired height. To ensure accuracy, make sure the fence is parallel to the blade of your band saw. You can use a square or any other measuring tool to check this. Once you are satisfied with the alignment, clamp the fence to your band saw table.
The clamps will prevent the fence from moving while you work. It also allows you to adjust the fence quickly if needed. The fence should move smoothly along the T-track without any wobbling or shifting.
Step 8: Test for Accuracy
Before using your new fence on a project, it is crucial to test it for accuracy. Use a scrap piece of wood and make a cut along the entire length of the fence. If there are any issues with alignment or the fence is not straight, make adjustments as needed. But, if everything is in order, you can move on to using your new band saw fence for your projects.
The T-track allows for easy and secure attachment of accessories such as stop blocks and feather boards, enhancing the versatility of your band saw. You can also make adjustments to the T-track placement or fence height as needed.
Step 9: Add Additional Accessories
As mentioned earlier, a band saw fence can be enhanced with accessories such as feather boards and stopblocks. These allow you to make more precise cuts and prevent accidents while working on your projects. You can easily attach these accessories to your T-track. It is always a good idea to have them on hand for more complicated projects. You can also make your own custom accessories to suit your specific needs.
Step 10: Maintenance
To ensure your band saw fence remains in good working condition, it is essential to maintain it regularly. Check for any signs of wear and tear, such as loose screws or bolts. Replace any worn-out parts before they affect the accuracy of your cuts. You should also clean and lubricate the T-track occasionally to prevent it from getting stuck. The better you maintain your fence, the longer it will last.
Step 11: Enjoy Your Projects
With a functional band saw fence, you can now work on more complex projects with ease. Whether it’s resawing thick lumber or making intricate cuts, your new band saw fence will provide the accuracy and stability you need. Just remember to make any necessary adjustments before starting a project, and always prioritize safety while using power tools.
Following these steps, you can easily create a band saw fence that is tailored to your specific needs and preferences. It may take some time and effort, but the end result will greatly improve the capabilities of your band saw and enhance your woodworking experience. So, go ahead and give it a try!
Do You Need to Use Professionals?
For some woodworkers, building a band saw fence may seem like a daunting task. If you are unsure of your abilities or do not have the necessary tools, it may be best to seek help from professionals. They can build a custom band saw fence for you, ensuring accuracy and quality. However, if you follow these steps carefully and take your time, you can also create a functional and durable band-saw fence on your own. Just remember to prioritize safety and precision in every step of the process.
You can also consult online tutorials and forums for additional guidance and tips on building a band saw fence. With a little bit of research and patience, you can successfully create a high-quality fence that will improve your woodworking projects. So, don’t be afraid to give it a try and see the difference it makes in your work!
How Much Will It Cost?
The cost of building a band saw fence will depend on the materials you use and whether you choose to make it yourself or hire professionals. Plywood, T-track, and other necessary hardware can range from $50-$100. If you opt for a custom-built fence by professionals, it may cost upwards of $200. However, keep in mind that investing in a high-quality band saw fence can greatly improve the accuracy and versatility of your band saw, making it a worthwhile investment for any serious woodworker.
Additional Tips
- Use high-quality materials to ensure the durability and accuracy of your band saw fence.
- Always prioritize safety while working with power tools.
- Measure twice and cut once to avoid any mistakes or inaccuracies.
- Regularly maintain your band saw fence to ensure it stays in good working condition.
- Experiment with different accessories on your T-track to find what works best for your projects.
- Take your time and be patient with the building process to ensure a high-quality end result.
- Seek help from professionals if needed, especially if you are unsure of your abilities or lack the necessary tools.
- Have fun and enjoy the enhanced capabilities of your band saw with a new, custom-built fence!
- Remember, the more you use and work with your band saw fence, the more comfortable and efficient you will become.
- Don’t be afraid to make adjustments or improvements as needed. A band saw fence is a versatile and adaptable tool, so feel free to customize it to your specific needs and preferences.
- Keep safety as your top priority at all times. Always wear protective gear and follow proper safety protocols while using power tools.
Frequently Asked Questions
Q: Can I Use Any Type of Plywood for the Fence Base and Face?
A: It is recommended to use a sturdy and durable type of plywood, such as Baltic birch or marine grade. Avoid using cheaper and weaker types that may warp over time. You can also consider using hardwood for added strength and stability. The important thing is to ensure the plywood is of similar width and thickness as your band saw table.
Q: How Can I Ensure My Fence is Parallel to the Band Saw Blade?
A: Use a square or any other measuring tool to check the alignment of your fence before clamping it down. You can also make small adjustments while tightening the clamps to ensure they remain parallel. Regularly checking and adjusting your fence will help maintain its accuracy over time. It is also a good idea to double-check the alignment before starting a project.
Q: Do I Need Any Special Tools or Skills to Make a Band Saw Fence?
A: No, you do not need any special tools or advanced woodworking skills to make a band saw fence. The steps outlined above are simple and can be completed with basic tools such as a drill, saw, and measuring tools. However, it is always a good idea to seek assistance from someone with more experience if needed.
Q: What Are the Benefits of Using a Band Saw Fence?
A: A band saw fence provides stability and accuracy while making cuts, allowing for more precise and controlled cuts. It also enhances the versatility of your band saw by allowing for the attachment of accessories such as stopblocks and feather boards. This makes it easier to work on more complex projects with ease. Additionally, a well-maintained fence can last for a long time, making it a worthwhile investment for any woodworker.
Q: Are There Any Other Uses for T-Tracks Besides Band Saw Fences?
A: Yes, T-tracks have many other uses in woodworking. They are commonly used on workbenches and router tables to attach various accessories. They can also be used for jigs and fixtures, providing a quick and easy way to secure workpieces in place while working on them. It is a versatile and useful tool to have in your workshop.
Conclusion
Crafting a band saw fence is more than just a weekend project; it’s an investment into the precision and safety of your woodworking endeavors. With basic materials and tools, you can create a durable and reliable fence that will serve you well in numerous projects. This guide on how to make a band saw fence aimed to demystify the process and make it accessible to woodworkers of all skill levels.
Remember, the quality of your cuts is not solely dependent on the machinery but also on the accessories and enhancements you integrate with them. A well-made band saw fence is a testament to the craftsman’s dedication to excellence. Happy woodworking, and here’s to the many precise cuts ahead!
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