How to Make Shiplap From Plywood

Are you a fan of shiplap but don’t want to spend a fortune on real wood? Look no further because you can create the same look using just plywood! Shiplap is a type of wooden board typically used in home construction for its rustic and charming appearance.

Creating shiplap from plywood is a cost-effective and straightforward way to achieve the rustic, chic look that is trending in interior design. Shiplap provides a clean, timeless aesthetic that can complement various styles, from farmhouse to modern. By using plywood, you can replicate the classic shiplap appearance without the expense of traditional shiplap planks.

This guide on how to make shiplap from plywood will walk you through the steps and materials needed to transform standard plywood into beautiful, functional shiplap boards, perfect for any DIY home project.

What are the Benefits of Using Plywood for Shiplap?

Before we begin the tutorial on making shiplap from plywood, let’s discuss the benefits of using plywood for this project.

1. Cost-Effective: As mentioned earlier, traditional shiplap planks can be quite expensive. Plywood, on the other hand, can achieve the same look at a fraction of the cost.
2. Versatile: Plywood comes in various sizes, thicknesses, and grades, making it suitable for different shiplap designs and projects.
3. Easy to Work With Plywood is relatively easy to cut, sand, and paint, making it an ideal material for DIY enthusiasts of all skill levels.
4. Durability: Plywood is a strong and sturdy material, making it perfect for high-traffic areas like walls and ceilings.
5. Eco-Friendly: Using plywood instead of traditional shiplap planks reduces the demand for new lumber, contributing to a more sustainable environment.

These are just a few of the many benefits of using plywood for shiplap. Now, let’s get into the steps for creating your own DIY shiplap using plywood.

What Will You Need?

Before we get into the process of making shiplap from plywood, let’s gather all the necessary materials. Here’s an overview of what you will need:

• Plywood sheets (1/4 or 3/8 inch thick)
• Circular saw
• Tape measure
• Pencil
• Table saw (optional)
• Sandpaper or sander
• Primer paint and brush
• Finishing nailer and nails OR adhesive glue

Once you have all the materials ready, it’s time to start creating shiplap from plywood.

8 Easy Steps on How to Make Shiplap From Plywood:

Step 1: Measure and Cut the Plywood

Start by measuring the area where you plan to install the shiplap. Determine the height and width of the walls or surface to ensure you cut the plywood sheets accurately. Use a tape measure to take precise measurements. Remember to account for any windows, doors, or other fixtures that may interfere with your shiplap boards.

Next, transfer these measurements onto your plywood sheets using a pencil for clear marking. For the best results, mark lines on the plywood where you will make the cuts. Typically, shiplap boards are around 5-8 inches wide, but you can adjust the width to suit your preference and the aesthetic you want to achieve.

Use a circular saw to cut along the marked lines on the plywood. Ensure your cuts are straight and even for a professional look. If you have a table saw, you can use it for more precise and consistent cuts. The objective is to cut the plywood into strips that will serve as your shiplap boards. Be sure to wear safety goggles and follow proper safety protocols when operating cutting tools.

Finally, lightly sand the edges of the cut plywood strips using sandpaper or a sander. This step is crucial for removing any splinters or rough spots, ensuring that the boards are smooth and safe to handle. With your plywood sheets cut and prepped, you’re now ready to move on to the next step of the shiplap creation process.

Step 2: Create the Shiplap Notches

To give your plywood strips the authentic shiplap look, you’ll need to create notches on the edges of each strip. These notches allow the boards to overlap slightly when installed, creating the signature shadow line that defines shiplap.

Begin by setting up your table saw to create a rabbet cut. A rabbet cut is a step-shaped groove cut along the wood’s edge. Typically, these cuts are about 1/4 inch deep and 1/4 inch wide, but you can adjust the depth and width to suit your desired look. If you don’t have a table saw, a circular saw with a guide can also be used to achieve this cut.

Carefully run each plywood strip through the saw, cutting a rabbet along one edge of each board. Be consistent with your cuts to ensure all boards fit together properly. You might want to test-fit a couple of boards to ensure they overlap correctly.

After cutting the notches, sand the newly-cut edges to remove any roughness. This will make the installation easier and give the finished shiplap a more polished look.

Step 3: Prime the Plywood Strips

With your shiplap notches created, it’s time to prime the plywood strips. Priming is essential as it prepares the wood for painting, ensuring better adhesion and a smoother finish. It also helps to seal the wood, preventing moisture damage.

Start by spreading out the plywood strips on a flat surface, using drop cloths or old newspapers to protect your work area. Using a paintbrush or roller, apply a coat of primer to each strip. Be sure to cover all sides and edges evenly for consistent coverage.

Allow the primer to dry completely according to the manufacturer’s instructions. This drying time is crucial as it ensures the primer has properly adhered to the plywood. Once dry, check each strip for any imperfections or rough spots. Lightly sand any areas that need smoothing out, then wipe away any dust with a clean cloth.

Your primed plywood strips are now prepped and ready for painting, ensuring that the next steps in creating your shiplap will result in a beautiful, durable finish.

Step 4: Paint the Plywood Strips

Now that the plywood strips are primed, it’s time to paint them to achieve your desired shiplap look. Choose a high-quality paint that complements your room’s color scheme, whether you’re going for a classic white, a bold color, or a more natural wood tone.

Lay out the plywood strips flat, using drop cloths or old newspapers to protect your workspace. Using a paintbrush or roller, apply the paint evenly to each strip. Ensure you cover all sides and edges thoroughly for a uniform appearance.

Depending on the paint you’re using and your desired look, you may need to apply two or three coats. Be sure to allow each coat to dry completely before applying the next one.

Inspect the strips for any imperfections once all the coats have been applied and the paint is fully dry. Lightly sand any areas that need smoothing, then wipe away dust with a clean cloth. Your painted plywood strips are now ready for installation, complete with a polished and professional finish.

Step 5: Prepare the Wall Surface

Before you can begin installing the shiplap, it’s essential to prepare the wall surface to ensure good adhesion and a professional finish. Start by thoroughly cleaning the wall to remove any dust, dirt, or grease. Use a mild detergent and water to wipe down the surface, then allow it to dry completely.

If the wall has imperfections, such as holes or cracks, fill them with a suitable wall filler and sand smooth once dry. If the wall is not already prepped, prime it with a coat of primer for best results. This step is crucial if you apply the shiplap over a darker or unevenly colored surface, as it will help the shiplap adhere better and prevent any underlying colors from showing through.

Once the wall is clean, smooth, and primed, mark the studs using a stud finder to ensure your shiplap boards will be securely attached. Draw vertical lines where each stud is located using a pencil for easy reference during the installation. With the wall fully prepared, you can start attaching your shiplap strips.

Step 6: Install the Shiplap Strips

With your wall surface prepared and all shiplap strips ready, it’s time to start the installation process. Begin at the bottom of the wall and work your way up, ensuring a sturdy and balanced finish.

Take the first strip and align it with the bottom edge of the wall, using a level to ensure it is perfectly horizontal. Once aligned, nail the strip into the wall studs using a nail gun or hammer and finish the nails. Place nails at the top and bottom of each strip to secure it firmly for best results.

After the first strip is placed, position the next one above it, overlapping the rabbet cut from the previous board to create the shiplap effect. Use spacers if necessary to maintain even gaps between the boards. Continue nailing this strip into the wall studs.

Repeat this process, working your way up the wall and checking for level alignment. Make any necessary adjustments to keep the installation precise and even.

You may need to cut the strips to fit the corners and edges. Measure and mark the needed length, then cut the strip accordingly using a saw. Sand any rough edges before installation.

Step 7: Trim and Finish

Once all the shiplap strips are securely installed on the wall, it’s time to add any necessary finishing touches to complete the look. This includes adding trim around the edges and corners to give a polished and professional appearance.

Begin by measuring the trim lengths required for the shiplap installation’s top, bottom, and sides. Cut the trim pieces to the appropriate lengths using a saw, ensuring precise measurements for a snug fit. If you need to make miter cuts for corners, a miter saw will help achieve clean, angled cuts.

Next, apply a small amount of wood glue to the back of each trim piece and press it into place around the edges of the shiplap. Use finishing nails to secure the trim, carefully space the nails evenly for a clean look. Fill any nail holes with wood filler and sand smooth once dry.

Finally, touch up any areas where the paint may have been scuffed during installation. If desired, add a final coat of paint to the trim, ensuring it blends seamlessly with the shiplap. Allow the paint to dry completely before enjoying your newly enhanced wall.

Step 8: Clean Up and Enjoy Your New Wall

With the shiplap installation and finishing touches completed, it’s time to clean up your workspace and enjoy the fruits of your labor. Start by removing any protective coverings such as drop cloths or old newspapers from the floor and surrounding areas. Dispose of any packaging materials, paint cans, brushes, or rollers according to local regulations, and clean any reusable tools for future projects.

Next, give your new shiplap wall a final inspection. Check for any missed spots or imperfections in the paint and touch them up as needed. Ensure that all trim and strips are securely fastened and that the wall presents a seamless and polished appearance.

Finally, step back and admire your hard work. The freshly installed shiplap adds texture and character to the room, providing a timeless and elegant aesthetic. Rearrange your furniture and décor to complement the new wall feature, and enjoy the enhanced ambiance it brings to your living space.

By following these steps, you can easily and successfully install shiplap on any wall in your home. With the right tools and techniques, you can achieve a professional finish that will instantly elevate the look of any room.

5 Additional Tips and Tricks

1. Select Quality Plywood: Opt for plywood that is smooth and free of knots and blemishes. This will ensure a cleaner finish and an easier installation process.
2. Measure and Cut Precisely: Use a table saw or circular saw with a straight-edge guide to cut plywood strips evenly. Consistent measurements are key to achieving professional-looking shiplap.
3. Sand Edges and Surfaces: After cutting, sand the edges and surfaces of the plywood strips to remove splinters and rough spots. This also helps the paint or stain adhere better.
4. Create Consistent Gaps: When installing the shiplap, use spacers, such as pennies or nickels, to maintain uniform gaps between the boards. This adds to the aesthetic appeal and allows for slight wood expansion.
5. Seal and Finish: Apply a primer before painting or staining the shiplap to seal the wood and prevent moisture damage. Choose a durable paint or stain to ensure longevity and a finish that complements your space.

With these additional tips and tricks, you can confidently tackle your shiplap project and achieve a stunning result.

5 Things You Should Avoid

1. Using Warped Plywood: Warped or bowed plywood can make installation difficult and result in uneven surfaces. Always inspect each piece of plywood before buying to ensure it is flat and true.
2. Skipping the Primer: Neglecting to prime the plywood before painting or staining can lead to poor finish quality and potential wood damage. Primer helps the paint or stain adhere better and provides a protective barrier against moisture.
3. Neglecting Safety Measures: Cutting and sanding plywood generates dust and particles that can be harmful if inhaled. Always wear safety goggles, ear protection, and a dust mask or respirator to protect yourself.
4. Improper Fastening: Using the wrong type or size of nails or screws can cause the plywood to split or not hold properly. Employ finish nails or screws designed for wood applications to secure the shiplap firmly in place.
5. Ignoring Expansion Gaps: Wood naturally expands and contracts with humidity and temperature changes. Failing to leave adequate gaps between the shiplap boards can lead to buckling or warping over time. Use spacers to maintain consistent expansion gaps.

By avoiding these common pitfalls, you can ensure a smoother shiplap installation process and a more durable, attractive end result.

What Wood Do You Use for Shiplap?

When it comes to choosing the right wood for your shiplap project, there are a few options to consider.

1. Pine is a popular and affordable choice for shiplap. Its natural wood grain adds character to the space and can easily be painted or stained.
2. Cedar: Cedar is known for its resistance to rot, insect damage, and moisture, making it a durable option for shiplap in areas prone to these issues.
3. Fir: Fir is a strong and stable wood often used for exterior shiplap applications. Its beautiful, tight grain pattern adds visual interest.
4. Poplar: Poplar is a budget-friendly option for shiplap and can be painted or stained to match any decor. It’s also lightweight, making it easier to work with during installation.

Ultimately, the best type of wood for your shiplap project will depend on your budget, design preferences, and intended use. Be sure to research and compare different wood options before making a decision.

Conclusion

How to make shiplap from plywood is not only cost-effective but also allows for a high degree of customization to fit the unique needs of your space.

You can ensure a smooth and professional-looking installation by carefully selecting quality plywood and adhering to precise measurements.

Sanding the edges and surfaces, maintaining consistent gaps with spacers, and sealing the plywood with a primer before applying the final finish are crucial steps to achieving a durable and aesthetically pleasing result.

Additionally, avoiding common mistakes such as using warped plywood or neglecting safety measures will further contribute to a successful project.

With the tips and guidelines provided, you can confidently craft beautiful and long-lasting shiplap from plywood that enhances the charm of any room.